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Accuspect Technology

Portable, Multi-Frequency NDT Solutions

Introducing the latest in ruggedised, field ready non-destructive testing solutions.

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Edy Current Testing from Accuspect Technology

Core Features & Benefits

Fast Data Speeds image

FAST

Data speed up to 10k frames per second

connections

MULTI-CHANNEL

1 - 64 Channels

High Precision image

HIGH PRECISION

Up to 95% detection rate for defects > 2mm

Adjustable Sensors image

ADJUSTABLE SENSOR

Extendable sensor for hard to reach locations and hazardous environments

SCALABILITY image

STRONG SCALABILITY

Channels, storage capacity, frequency range and more can be customised and adjusted

About us

Founded by a UK Research and Development team and academics from the University of Manchester, Accuspect specialises in the application of eddy current NDT&E in various industrial sectors.

The company has successfully launched their first product- ACCUSPECT, multi-frequency portable Eddy current NDT device and it can also provide bespoke EM online inspection solutions meeting customers’ specific requirements

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Accuspect Lite

Accuspect Lite

Our Innovative, Ruggedised, Field Ready NDT Solution

Accuspect-M

Our First, All-In-One, Multi-Frequency NDT Solution

Accuspect-H

For the applicatipon of lower conductivity composite material, we developed high frequency version of ACCUSPECT NDT Solution

Accuspect Lite NDT and sensor Diagram

Accuspect, the intelligent, multi-frequency eddy current flaw detector adopts the most advanced FPGA and DSP digital processing technology to realise real-time, multi-frequency eddy current detection, which can effectively detect defects in metal materials.

Its accuracy and speed exceed the existing mainstream products. Accuspect can utilise preset parameters and expert programs according to user needs. It is easy to operate, with an intuitive man-machine dialogue interface and touch screen.

Learn more about our products and review technical information in our Product Portfolio

We are pleased to introduce the next in our product range, the Accuspect-M. This builds on our original product to offer simultaneous, Multi-Phase testing. Get in touch via our contact form to enquire about availability and pricing.

Our Accuspect ECT systems are designed to deliver a wide range of features and benefits, including:

  • Real-time detection

    Automatic identification, imaging, and qualitative analysis of defects can be performed in real time and in-situ, avoiding the tedious and time-consuming steps of bringing samples back to the laboratory for inspection.

  • Strong adaptability to samples

    The tested sample does not require additional surface polishing, cleaning, and levelling treatment; both cylindrical and flat samples can be measured.

  • Adaptability to test environment

    With fast test speed and high detection accuracy, the builtin algorithm can minimise the external environment and electromagnetic interference , suitable for the complex and diverse test environment of the power plant.

  • Wide range of testing applications

    We can design multi-channel or array probes for large-area scanning for different application scenarios, effectively improving detection efficiency.

  • High degree of equipment intelligence

    The user interface of the equipment can be flexibly customised, and the operation is simple, and the evaluation results can be obtained automatically and quickly based on the measurement data.

All our products feature...

  • High-Definition touch IPS display screen

  • Support for English, Chinese and other languages requested

  • Multiple intelligent automatic detection and alarm methods

  • Multi-frequency, multi-channel eddy current testing

  • Fast and high precision electronic balance

  • Adjustable probe excitation amplitude

  • Multi-track impedance plane and time-base scan display

  • Built-in high performance solid-state lithium battery (can work continuously for up to 10 hrs)

  • USB and network interface

  • Programmable, dedicated process parameters

  • Real-time data storage and database management

  • Unique crack analysis function

Product Applications

Accuspect has applications across a wide range of industries. Click the cards below to learn more:

Metal Classification

Metal Classification

Recycling automotive, electronic, and other end-of-life waste liberates large quantities of metals, which can be returned to the supply chain. Sorting the nonferrous metals, however, is not straightforward.

The frequency response of electromagnetic (EM) sensors is closely related to the electromagnetic properties(conductivity and permeability) of the metals:

The magnetic field induced in an object, in response to different frequency excitation magnetic fields.

This induces eddy-currents to circulate in the object, which in turn induces a secondary or scattered magnetic field

Therefore, EM methods can identify and sort nonferrous scrap efficiently and economically.

Security

Security

Walk-through metal detection (WTMD) has proven to be a fundamental part of the screening of large numbers of personnel for potential threat objects and WTMD use is widespread in locations such as airports, prisons, embassies, ports and government buildings.

It is required to detect prohibited metallic items such as knives, guns and components of explosive devices out of a secured area.

EM methods typically rely upon the heuristic analysis of peak signal responses from an array of coils, and relating these to their approximate locations.

CFRP

CFRP

Carbon fibre reinforced polymer(CFRP) is an extremely strong and light fiber-reinforced plastic which contains carbon fibers. CFRPs are commonly used wherever high strength-to-weight ratio and stiffness (rigidity) are required, such as aerospace, superstructures of ships, automotive, civil engineering, sports equipment, and an increasing number of consumer and technical applications.

Structural health monitoring (SHM) of the CFRP, such as missing carbonfibre bundles, lanes, suspensions, fringes, missing sewing threads, angle errors and hidden manufacturing defects, is an invaluable quality control.

EM testing can be applied to monitor the structural health and detect defects of CFRP due to its contact-less, noninvasive nature.

Multiphase Flow

Multi-Phase Flow

In fluid mechanics, multiphase flow is the simultaneous flow of materials with two or more thermodynamic phases.

Multi-phase flow imaging is a challenging topic in industrial process tomography.

Magnetic induction tomography (MIT) is sensitive to the conductivity of the target, and as such has the potential to be used as an imaging technique to visualise the conductive components in a multi-phase flow application.

Bio Medical Imaging

Bio Medical Imaging

Eddy current analysis could provide an indication of conductivity change within a biological body. EM testing is noninvasive and contactless technology and especially attractive for possible biomedical applications, for example intracranial hematoma monitoring and brain tumor detecting.

Food Inspection

Food Inspection

Ensuring the highest product quality and safety for brand and end user protection is very important in food industries. Final inspection of products at the end of the production line is the last line of defense to detect any foreign bodies before shipping to retailers and supermarkets.

EM methods are capable of detecting the physical contamination due to the different conductivity between the food and the foreign bodies.

Non-Destructive Testing

Non-Destructive Testing

Eddy-current testing is one of many electromagnetic testing methods used in nondestructive testing (NDT) making use of electromagnetic induction to detect and characterize surface and sub-surface flaws in conductive materials.

Excitation coil produces an alternating magnetic field around itself. When the coil approaches a conductive material, currents opposite to the ones in the coil are induced in the material — eddy currents.

Variations in the electrical conductivity and magnetic permeability of the test object, and the presence of defects causes a change in eddy current and a corresponding change in phase and amplitude that can be detected by measuring the impedance changes in the coil, which is a telltale sign of the presence of defects.

ECT has a very wide range of applications in the aerospace industry and in other manufacturing and service environments that require inspection of thin metal for potential safety-related or quality-related problems.

Demining

Demining

Anti-personnel mines remain a global challenge with contaminated land estimated to be 300 𝒌𝒎^𝟐 world-wide.

The main challenge for landmine detectors has shifted over the last decade towards the classification of metallic content as opposed to detection.

Typical electromagnetic induction (EMI) sensors are composed of an excitation coil which generates a primary magnetic field and a receive coil used to measure the induced fields caused by interactions with surrounding material. Eddy currents generated in the metallic target as a result of the time-varying primary field are dependent on a number of parameters such as size, shape, material and location.

Steel Production

Steel Production

In the manufacturing of steel strip for the automotive sector, the mechanical properties are largely defined by the process conditions in the hot strip mill. In particular the phase transformation, from austenite to ferrite, which takes place during the forced cooling stages on the run out table (ROT) after the finishing mill, governs the microstructure and hence the mechanical properties.

At present, there is no direct method for monitoring the steel microstructure transformation online; However, the EM method is an attempt to make direct measurement of the micro- structure, and has particular virtues, for instance, being non-contact, having a fast response, being unaffected by water and dust, and having low cost.

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Location

We are based on Pride Park in the heart of Derby, UK.